Direct Warping Machine

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MOQ : 1 Set

Direct Warping Machine Specification

Frequency
50/60 Hz

Hook
Available

Product Type
Direct Warping Machine

Material
Stainless Steel, Mild Steel

Machinery Type
Textile Warping Machinery

Capacity
500-1500 m/min

Voltage
220-440 V

Power
5-12 kW

Dimension (L*W*H)
As per model specification

Weight
Varies by model (approx. 2-4 tons)

Color
Blue & Silver

Application
Used for direct warping of yarns onto beams

Drum Width
1000-2500 mm

Safety Features
Emergency stop systems and protective covers

Traverse System
Electronic or mechanical

Creel Type
Fixed or movable

Braking System
Pneumatic/Mechanical

Noise Level
Below 75 dB

Control System
PLC based with digital display

Drive System
AC Frequency Inverter Drive

Beam Flange Diameter
800-1000 mm

Yarn Tension Control
Automatic

Direct Warping Machine Trade Information

Minimum Order Quantity
1 Set

Sample Policy
Contact us for information regarding our sample policy

Main Domestic Market
All India

About Direct Warping Machine

Owing to our years of experience in the domain, we have been able to manufacture, export and supply the best grade Direct Warping Machine. Keeping in mind the set industry norms, the offered machine is manufactured using premium quality components and sophisticated techniques under the strict guidance of experienced professionals. This machine is suitable for weaving a variety of fabrics like wool, cotton, silk, spun synthetic etc. Moreover, we offer this Direct Warping Machine to our esteemed clients at industry leading prices.

Features:

Longer operation life
Rust resistive surface
Superior efficiency
Fine finish

Some of components & technologies of this machine and their advantages are given below:

Electricity control system is made ensuring the machines stability & reliability are Swiss ABB driving system, Germany Siemens engineering control system, Sensors made in Germany and Japan and pneumatic components, touching man-machine interface
Having high production and low waste during the warping, the Yarn length count system find its applications in automatic correction deviation, multiplex sensors and advanced software calculation makes deviation of length under 0.0025%
Driving system is operated with frequency conversion motor, constant linear speed winding and Full digital control that results minimum power consumption & high warping efficiency
Pressure roller to settle warping and pressurizing deviated and mechanical modes to adjust relative position of warping adjustments are used with those, which causes problem during production
Warping beam brake is an effective clamping brake, which brake force moment is big and brake distance is short that enables the brake more sensitive as well as quick
Warping pressure augment technology is meant for uniform winding density of beam and adjustable pressure (150N-6000N) of pressure roller & perfect shaping, controlled by independent pneumatic mechanism
Mechanism of Mounting of Beam technology makes the machines stable to relieve & clamp. Besides, its lifting and dropping mechanism helps the users for using defferent beams, which are featured with convenience and practical
Known for its flexible use, Comb Reel Mechanism is utilized for function of accurate regulation & cross alignment. Its another mechanism called blow mechanism makes the reel tooth clean. Also this technology help to resolve the disturbance of dust and flying foreign material occur and make the brake ratio to low level
Windscreen is a technology that help to separating moving air flow from machine, which can adjust its position automatically. In this case, warping efficient is improved & breakage ratio is decreased
Imported from several sources, Man-machine interface is widely used for displaying various data of warping and is easily operated to set technical parameters. Again, it is mostly beneficial for user to repair and maintain if any fault report shown on the screen
Safety device is another relevant technology of wrapping machine, which protects the operator and the equipment, and it has also a function of stop the machine
Creels and tension are some accessories that considered as optional according to requirements

Efficient Yarn Handling and Speed

This warping machine delivers high throughput, with speeds up to 1500 meters per minute, making it ideal for large-scale textile manufacturing. Automatic yarn tension controls and advanced drive systems help achieve consistent quality while minimizing operational errors.

Robust Construction and Safety

Fabricated from stainless steel and mild steel, the machine endures heavy industrial use. Safety is enhanced with emergency systems and protective covers, ensuring operator security during high-speed warping processes and maintaining a noise level below 75 dB.

Advanced Control and Versatility

With a PLC-based digital display and AC frequency inverter drive, operators have precise control over the process. Flexible configurations, including fixed or movable creels and variable beam flange diameters, allow adaptation to varied production requirements.

FAQs of Direct Warping Machine:

Q: How does the Direct Warping Machine operate during the warping process?

A: The machine systematically transfers yarns onto beams at controlled tension, using a PLC-based control system for precision. The process incorporates electronic or mechanical traverse and automatic tension control, enhancing efficiency and yarn quality.

Q: What types of yarn applications is this warping machine suitable for?

A: It is designed for direct warping applications in textile industries, especially where high-speed, uniform yarn preparation is essential, such as weaving, knitting, and other yarn-based fabric production.

Q: When should manufacturers choose fixed or movable creel configurations?

A: A fixed creel suits consistent production setups, while a movable creel supports flexible operations, allowing faster changeovers between different yarn types or beam sizes to optimize workflow.

Q: Where can this Direct Warping Machine be installed, and are there specific requirements?

A: It is suitable for textile mills and manufacturing units in India and globally. Installation requires adequate space per model dimensions and compatibility with electrical specifications (220-440 V, 50/60 Hz).

Q: What is the process for controlling yarn tension during warping?

A: Yarn tension is managed automatically using integrated sensors and control algorithms, which ensure constant tension throughout warping, resulting in uniform yarn distribution over the beam.

Q: How do the safety features benefit machine operators?

A: Built-in emergency stop systems and protective covers are designed to prevent accidents, providing quick response to potential hazards and ensuring a safer working environment without compromising productivity.

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